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2-Hour Fire-Rated Steel Stores

2-hour fire-rated steel storesWhat Is a 2-Hour Fire-Rated Steel Store – And Do You Need One?

When working with flammable liquids like petrol, diesel, acetone, or solvents, fire safety isn’t just best practice — it’s a legal requirement. Whether you’re operating a warehouse, workshop, or production facility, safely storing hazardous materials is essential to protect your staff, comply with legislation, and maintain business continuity.

One of the most effective safety measures for flammable liquid storage is a 2-hour fire-rated steel store. But what exactly does “2-hour fire-rated” mean — and when is such a store necessary for your site?

What Does “2-Hour Fire-Rated” Actually Mean?

A 2-hour fire rating refers to how long a structure can resist fire exposure while maintaining its structural integrity and preventing internal temperature spikes. In this case, it means the steel store has been tested and certified to withstand fire conditions for 120 minutes.

This endurance is measured under standard fire test conditions, often simulating the heat curve of a structural blaze. During that time, the internal contents are protected against the full force of fire — giving emergency services time to respond and providing a crucial safety buffer for personnel evacuation.

In practical terms, it’s about containing the danger long enough to prevent disaster.

Legal Compliance: What South African Law Says:

In South Africa, the safe storage of flammable liquids is enforced under the General Safety Regulations (GSR) of the Occupational Health and Safety (OHS) Act. Specifically, GSR 4(2) states:

“No employer shall require or permit a flammable liquid to be used or applied other than in a room, cabinet or other enclosure specially constructed for this purpose of fire-resisting material or in a place which, owing to its situation or construction or any other feature or circumstance, is of such a nature that-
(a) no fire or explosion hazard is, can or may be created thereat…”

You can view the full legislation: here.

This means that if you’re storing more than minimal quantities of flammable liquids, especially indoors or near structures, a fire-rated store is likely required to meet compliance.
Failure to comply can not only result in penalties and shutdowns, but also puts your staff and assets at serious risk.

When Do You Need a 2-Hour Fire-Rated Store?

Not every situation demands a 2-hour fire-rated store, but many do. Here are typical scenarios where one is either strongly recommended or legally required:

  • You’re storing bulk quantities of Class I or II flammable liquids (e.g., petrol, ethanol, acetone).
  • The store is placed inside a building, rather than outdoors or in an isolated zone.
  • There’s insufficient separation distance between the store and other structures, walkways, roads, or personnel.
  • Your site is under strict insurance requirements or subject to a fire safety audit by local authorities or compliance officers.

In all these cases, a certified 2-hour fire-rated store offers peace of mind and may be the only acceptable solution under legal and insurance frameworks.

Features of a Compliant Fire-Rated Steel Store

A properly engineered fire-rated store isn’t just a steel box with thick walls. It incorporates a range of safety features that are essential for risk mitigation:

  • Third-party certified 2-hour fire rating
  • Built-in ventilation to prevent flammable vapour buildup
  • Compliant sump to catch leaks or spills
  • Reinforced, fire-resistant doors with secure locking

These stores are designed with both passive and active fire safety principles in mind — meaning they don’t just resist fire but actively help reduce the spread of flammable vapours and liquids.

Optional Add-Ons for Enhanced Safety

Depending on your application or risk profile, you may want to include custom options, such as:

  • Zone 1 internal lighting
  • Temperature control system
  • Pushback racking systems for drums and IBCs
  • Sprinkler system
  • Extraction system for fumes

Why It Matters

Ultimately, fire-rated storage is about more than just ticking compliance boxes. It’s about:

  • Protecting your people
  • Preventing catastrophic damage
  • Maintaining operational uptime
  • Ensures long-term legal and insurance compliance

Even a small fire can escalate quickly when flammable liquids are involved. A 2-hour fire-rated steel store ensures that, in the worst-case scenario, your risk is contained, controlled, and mitigated. Often times an insurance company will not honor a claim in the event of a fire if flammable liquids were not properly stored.

Why Choose Spill Doctor?

At Spill Doctor, we supply fully compliant, third-party certified 2-hour fire-rated steel stores, designed for South African conditions and legislation. We offer:

  • Full consultation and advice
  • Customizable configurations
  • Drawings and approvals assistance
  • Turn-key solution from drawings to delivery

Whether you need a standard unit or a fully customized fire-rated enclosure, we’ve got a solution for you.

Need help choosing a compliant fire-rated store that suits your needs?

📞 Get in touch with us: here.
đź›’ Explore our full range of 2-hour fire-rated stores: here.

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Can You Store Petrol or Diesel in a Warehouse?

Can you store petrol or diesel in a warehouse?

Storing petrol or diesel in a warehouse is possible, but it comes with strict safety requirements. Both national legislation and municipal bylaws regulate how these high-risk fuels can be stored, and using compliant equipment isn’t optional – it’s the law.

Why Petrol and Diesel Are High-Risk Fuels

Petrol has a flash point of around -43°C, meaning it releases flammable vapour even at very low temperatures. Diesel’s flash point is higher, but it can still ignite under the right conditions. Improper storage of these fuels can lead to:

  • Fires or explosions

  • Chemical burns or inhalation hazards

  • Damage to equipment or property

  • Legal penalties and rejected insurance claims

South African Law on Flammable Liquid Storage

The General Safety Regulations (GSR 4(2)) under the Occupational Health and Safety Act state:

“(2) No employer shall require or permit a flammable liquid to be used or applied other than in a room, cabinet, or other enclosure specially constructed for this purpose of fire-resisting material…”

This means that flammable liquids like petrol and diesel must be stored in fire-resistant cabinets or rooms/stores with proper ventilation, away from other workplaces, and with clear signage.

How Much Petrol and Diesel Can You Store?

The exact limit for storing petrol or diesel depends on your municipality, as local by-laws define maximum quantities without requiring special storage and approvals. Some examples include:

Ekurhuleni Municipality:

  • Flammable liquids with flash point ≤ 18°C, i.e Petrol: up to 100 L

  • Flammable liquids with flash point 18–23°C, i.e 1-Butanol: up to 420 L

  • Flammable liquids with flash point 23–61°C i.e Diesel: up to 1 100 L

eThekweni Municipality:

  • Class I flammable liquids, i.e petrol: 200 L

  • Classes II and III flammable liquids, i.e diesel: 400 L

  • Quantities above these limits require approval and a certificate of registration from the municipal fire department

Note: While a distinction is generally made between flammable liquids and combustible liquids, most municipal by-laws don’t. These limits written above serve only as a guide. Always consult your local municipal by-laws before storing any flammable liquid.

Best Practices for Safe Storage

Even if you’re under the municipal limit, always follow these safety measures:

  • Use approved flammable liquid cabinets or stores

  • Ensure compliant storage containers are used

  • Clearly label all containers with appropriate signage

  • Keep the storage area away from ignition sources

You can view our range of flammable cabinets: here
You can view our range of steels stores: here

If you are unsure of what you require, get in touch with us: here

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Features of Flammable & Corrosive Safety Cabinets

Safety Cabinet infographic

Features of Flammable & Corrosive Safety Cabinets
Storing hazardous materials? Ensure your workplace remains safe, compliant, and protected with our certified range of flammable and corrosive safety cabinets. Whether you’re handling flammable liquids, corrosive chemicals, or both, our cabinets are engineered to meet the highest standards—because safe storage is about more than compliance; it’s about safeguarding your people and property.

✅ Flammable Safety Cabinets – Designed specifically for the secure storage of flammable liquids and materials.
✅ Corrosive Safety Cabinets – Ideal for storing corrosive substances, and also suitable for flammables.

Built to SANS 54470-1 standards, each cabinet features a double-wall steel construction with a 38mm insulating air space for enhanced fire resistance. The 1.2mm thick fully welded frame maintains structural integrity under extreme conditions, and a leak-tight sump (5.3cm deep) catches incidental spills.

The door opens a full 180°, providing easy access, and includes a three-point latch system with automatic locking for secure, reliable closure. A high-visibility, anti-corrosive warning label ensures quick identification and compliance with safety protocols.

Additional features of flammable & corrosive safety cabinets include spill-catcher shelves, adjustable in 6cm increments, are designed to contain drips and are coated with a durable, lead-free powder coating—resistant to chemicals, corrosion, and humidity. Dual 2” vents with integrated flame arresters allow for ventilation while maintaining safety.

An external grounding connector makes OSHA-compliant static grounding simple and effective.

Whether for labs, workshops, or industrial environments, our safety cabinets offer peace of mind with every use. Protect your team, your assets, and your business.

You can view our full range of safety cabinets (here).

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10 Questions you need to ask yourself before buying a Steel Store?

10 questions to ask yourself before buying a steel store

Spill Doctor South Africa logo

10 Questions to ask yourself before buying a non-combustible steel store:

 

  • What liquids are you looking to store?
  • How many litres of each liquid do you want to store?
  • What size and number of drums and IBC’s will require storage?
  • Are the products to be stored indoors or outdoors?
  • If indoors, are there any access issues or internal drainage systems?
  • If outdoors, are there surface water drains or a water course in the vicinity?
  • How will the containers be delivered to site?
  • How will they be placed in and removed from the storage unit?
  • Is there a requirement to store any of the liquids separately?
  • Is there a fire, explosion, or vapour release risk associated with any of the liquids?

BENEFITS OF NON-COMBUSTIBLE STORES

Can be relocated within your premises or to new premises (as required)
No building plans required
Can be up and running within 6-8 weeks
Protection of investment (20 year workmanship guarantee)

FEATURES OF NON-COMBUSTIBLE STORES

Fully seam welded sump
Galvanised, removable grid above sump area
Hight varied vents for natural ventilation
Robust steel frames with 2mm panels welded on
-Hinged or sliding doors

OPTIONAL ADDONS
Heating or cooling

-Pushback system
-Sprinkler system
-Zone 1 lighting

If you would like additional information you can view our non-combustible steel stores or get in touch with our sales team.

 

 

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Flammable Safety Cabinets

Don't chance a fire
Spill Doctor South Africa logo

Improper handling & storage

Flammable and combustible liquids remain the leading causes of industrial fires. Safety cabinets substantially reduce that risk, and as a result, protect your people, business, and the environment.

Why you need a Safety cabinet

  • Keep dangerous liquids safely organised and segregated.
  • Ensures time for safe evacuation in the event of a fire.
  • Provide compliance with OSH Act regulations and local bylaws.
  • Improves awareness with high visibility cabinet colour and prominent labelling.
  • Easy and efficient locating of materials.
  • Improved security due to a locking mechanism.

 

You can view our range of Safety Cabinets (here).